Engineering Case Studies

Selected engineering case studies including reverse engineering, enclosure design, mechanical design, and manufacturable CAD development.

Engineering Focus

My work focuses on building clean parametric CAD models that can be used in real prototyping and manufacturing workflows, including reverse engineering, mechanical design, and prototype development.

BMW reverse engineering

Automotive Component Reverse Engineering — BMW (Treedy Labs)

Reverse Engineering Automotive Manufacturing CAD

Reconstructed 30+ BMW components into parametric CAD suitable for fit checks, prototyping, and manufacturing workflows.

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Custom 3D printed tool holders

Reverse Engineered Tooling — Custom 3D Printed Tool Holders

Reverse Engineering Mechanical Assembly 3D Printing Prototype

Converted scanned tool geometry into parametric CAD designed for repeatable placement, fit control, and first-fit prototyping.

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Automotive grille reconstruction

Automotive Component Reverse Engineering — Grille Reconstruction

Reverse Engineering Automotive Prototype CAD

Rebuilt grille geometry into editable CAD suitable for prototyping, fit checks, and repeatable revisions.

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Medical dryer enclosure

Medical Device Enclosure — Dryer Housing

Enclosure Design Mechanical Packaging Prototype CAD

Designed a hygiene-focused enclosure with manufacturable split lines, stiffness features, and service access.

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DIME foot scanner enclosure

Medical Device Enclosure — Foot Scanner (CNC-Ready)

Enclosure Design CNC / Fabrication Manufacturing CAD

Built a multi-material enclosure with datum strategy and interfaces structured for CNC manufacturing.

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Car tablet holder

Automotive Mount Enclosure — Car Tablet Holder

Enclosure Design Automotive 3D Printing Prototype

Designed a modular, support-free printable mount with controlled interfaces, retention features, and fit validation.

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Umpire indicator

Prototype Mechanism Development — Umpire Indicator

Mechanical Design Mechanism Prototype CAD

Developed a print-first mechanism with tolerance strategy for fast assembly and controlled iteration.

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Automatic button pressing machine

Mechanical Mechanism Prototype — Button Pressing Machine

Mechanical Design Mechanism 3D Printing Prototype

Designed a compact, modular mechanism intended for support-free printing and rapid functional validation.

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Lightweight hot tent with stove integration

Lightweight Hot Tent — 4-Season Outdoor Product

Product Design DFM Outdoor Gear

Designed a 4-season ultralight hot tent with stove integration, focusing on structural stability, manufacturable panel layout, and real-world usability.

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Need Similar Engineering Support?

If you need a physical part reconstructed into CAD, an enclosure designed around real constraints, or mechanical components prepared for manufacturing, feel free to reach out.

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